API / IOT

Fleet Command

IoT management platform orchestrating 50,000+ connected devices across global logistics network.

50K+
devices
100M/day
events
23%
savings
2024
Year
16 months
Duration
Technologies:RustMQTTTimescaleDBKafkaKubernetes
[CHALLENGES]

The Problem

  • 01Processing 100M+ telemetry events daily
  • 02Handling unreliable cellular connectivity
  • 03Predictive maintenance with limited historical data
[SOLUTIONS]

Our Approach

  • Built event-driven architecture with Kafka streams
  • Implemented store-and-forward protocol for offline devices
  • Developed ensemble ML model for failure prediction

#Fleet Command

A comprehensive IoT platform for managing a vast fleet of connected vehicles and assets. Features real-time tracking, predictive maintenance, route optimization, and comprehensive reporting for logistics operations.

##The Challenge

Our client, a global logistics company, needed to manage 50,000+ connected vehicles across multiple continents. Their existing system couldn't handle the volume of telemetry data and lacked predictive capabilities for maintenance scheduling.

##Our Approach

###Phase 1: Event Processing

We built a high-throughput event processing pipeline using Kafka and Rust:

  • Ingestion: 100M+ events per day from MQTT brokers
  • Processing: Real-time stream processing with Kafka Streams
  • Storage: TimescaleDB for efficient time-series queries

###Phase 2: Offline Resilience

Developed a store-and-forward protocol for unreliable connectivity:

  • On-device event buffering during connectivity loss
  • Automatic synchronization when connection resumes
  • Data deduplication and ordering guarantees

###Phase 3: Predictive Maintenance

Built an ensemble ML model for predicting vehicle failures:

  • Feature engineering from telemetry patterns
  • Gradient boosting + neural network ensemble
  • 72-hour advance warning for critical failures

##Results

  • 50K+ devices managed
  • 100M+ events processed daily
  • 23% reduction in maintenance costs
  • 72h average advance failure warning

##Technical Highlights

  • Rust-based MQTT broker for high-performance ingestion
  • Kafka Streams for real-time event processing
  • TimescaleDB for efficient time-series storage
  • Kubernetes for global orchestration
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