Fleet Command
IoT management platform orchestrating 50,000+ connected devices across global logistics network.
The Problem
- 01Processing 100M+ telemetry events daily
- 02Handling unreliable cellular connectivity
- 03Predictive maintenance with limited historical data
Our Approach
- Built event-driven architecture with Kafka streams
- Implemented store-and-forward protocol for offline devices
- Developed ensemble ML model for failure prediction
#Fleet Command
A comprehensive IoT platform for managing a vast fleet of connected vehicles and assets. Features real-time tracking, predictive maintenance, route optimization, and comprehensive reporting for logistics operations.
##The Challenge
Our client, a global logistics company, needed to manage 50,000+ connected vehicles across multiple continents. Their existing system couldn't handle the volume of telemetry data and lacked predictive capabilities for maintenance scheduling.
##Our Approach
###Phase 1: Event Processing
We built a high-throughput event processing pipeline using Kafka and Rust:
- Ingestion: 100M+ events per day from MQTT brokers
- Processing: Real-time stream processing with Kafka Streams
- Storage: TimescaleDB for efficient time-series queries
###Phase 2: Offline Resilience
Developed a store-and-forward protocol for unreliable connectivity:
- On-device event buffering during connectivity loss
- Automatic synchronization when connection resumes
- Data deduplication and ordering guarantees
###Phase 3: Predictive Maintenance
Built an ensemble ML model for predicting vehicle failures:
- Feature engineering from telemetry patterns
- Gradient boosting + neural network ensemble
- 72-hour advance warning for critical failures
##Results
- 50K+ devices managed
- 100M+ events processed daily
- 23% reduction in maintenance costs
- 72h average advance failure warning
##Technical Highlights
- Rust-based MQTT broker for high-performance ingestion
- Kafka Streams for real-time event processing
- TimescaleDB for efficient time-series storage
- Kubernetes for global orchestration
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